Schaftfräser mit festen Schneiden
Das leistungsfähige Schaftfräserprogramm OptiMill von MAPAL sichert bei allen Bearbeitungsaufgaben hervorragende und prozesssichere Ergebnisse. Wirtschaftlichkeit und Produktqualität stehen bei der Erfüllung der Kundenanforderungen besonders im Fokus.
- Anwendungsorientiert
- Vorsprung durch Flexibilität
- Immer die richtige Wahl
Produktübersicht
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1 / 7Nutfräsen und allgemeine Anwendungen
Fräser für allgemeine Anwendungen.
- OptiMill Standardprogramm
- Hochvolumenzerspanung von Strukturbauteilen
- Fräsen von modernen Leichtbauwerkstoffen
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Eckfräsen - Schruppen
Zum Erreichen höchster Spanvolumen. Ideal zur Vorbearbeitung mit großem Aufmaß..
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Eckfräsen - Schlichten
Ideal zum Erzeugen von höchsten Oberflächengüten. Fertigbearbeitung mit geringem Aufmaß.
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Trochoides Fräsen
Maximales Zeitspanvolumen bei gleichzeitig hoher Oberflächengüte. Vor- und Fertigbearbeitung mit einem Werkzeug.
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Hochvorschubfräsen
Speziell zum Fräsen mit hohen Vorschüben und extremen Schnittgeschwindigkeiten.
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Chamfering, drill and deburring milling cutters
Cost-effective chamfering and deburring of pre-machined parts.
further information
Groove milling and general applications
Milling cutters for general applications. Excellently suited to groove milling.
- Contact width ae up to 1xD
- Diameter range from 1 to 25 mm (solid carbide)
- PCD variants up to diameter 63 mm
- Optimal chip transport
- Large selection of lengths and geometries for all applications
- High-performance substrate and modern coatings for excellent tool lives
Shoulder milling – roughing
To achieve the highest material removal. Ideal for pre-machining with high stock removal.
- High material removal rate (ae ~ 0.6xD)
- Diameter range from 4 to 25 mm
- New knurled profile for optimal force distribution on the cutting edge
- Profile undercut roughing teeth
- Unequal spacing for low vibration running
Shoulder milling – finishing
Ideal for producing the best surface finishes. Fine machining with low stock removal.
- Low material removal rate (ae ≤ 0.1xD)
- Diameter range from 4 to 32 mm
- Large number of teeth
- Optimal distribution of the cutting forces
- Special design for hardened steels of 50-65 HRC
Trochoidal milling
Maximum material removal rate with high surface finish at the same time. Pre-machining and fine machining using one tool.
- Cutting depths up to 3xD
- Diameter range from 4 to 25 mm
- Extra long cutting tool
- Optimised unequal spacing and finely balanced cutting tool to protect the machine spindle and longer tool lives
- Optimal chip transport
- Usage with modern CAM system
Milling with high feeds
Especially for milling with high feeds and extreme cutting speeds.
- Low cutting depth (ap = 0.05xD)
- Diameter range from 8 to 25 mm
- High feeds up to 1.35 mm per tooth at diameter 20 mm.
- Inclined entry and pocket milling also with long projection lengths
- Internal coolant supply for optimum chip removal
Profile milling
Contour and copy milling with high shape accuracy.
- Low material removal rate (ap ~ 0.1xD, ae ~ 0.1xD)
- Diameter range from 1 to 25 mm
- Small diameter (from 1 mm) especially for milling tool steel and hardened steels from 50 to 65 HRC
- Highest precision for tool and mould building
- Close radius tolerances with full radius and toric end milling cutters
Chamfering, deburring and drill milling
Cost-effective chamfering and deburring of pre-machined parts.
- Diameter range from 3 to 20 mm
- Drill milling cutter for combination machining in one machining step, in particular for sheet metal and thin-walled parts
- Designs with replaceable head system for highest flexibility and cost-effectiveness
Custom tools to order
Customer-specific custom tools made of solid carbide for highest requirements.
- Realisation of complex geometries and contours for almost all applications
- High-performance coatings for every material
- Combination of several standard tools into one high-performance custom tool